WHY USE A FERRULE

The addition of the ferrule presents several advantages, including the aforementioned strain relief and the fact that every strand of a wire can now be inserted into a connector, without the fear of a few being displaced to the sides upon insertion. Ferrules greatly reduce the contact resistance between the wire and connector, and even help cut down on the oxidation in the strands because of the lack of air space between them. 

A ferrule is a small deformable metal tube, generally made out of tin plated copper. This short tube (or long ring) is placed over a section of stranded wire extending from stripped insulation, then compressed with a crimping tool to hold the strands together. Ferrules discussed here also feature a flared portion on one end, which serves to guide the strands into the main crimped section and provide strain relief.

While the flexibility of a stranded wire a ferrule allows for much easier routing than can be expected from solid-core wire, the ends tend to splay apart. This makes the actual connection to a screw or spring connector a bit of a dicey proposition. In a perfect world, you’d have wire that’s stranded in the middle, and solid on the ends.

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