Basic Kit Includes:
1. Sliding Gate Operator (1) (Set) (110v).
2. Remote Controller (2) (PCs).
3. Internal Hex-angular Bolt (4) (PCs).
4. Internal Hex-angular Bolt (4) (PCs).
5. Left Limit Iron (1) (PCs).
6. Right Limit Iron (1) (PCs).
7. Base (1) (PCs).
8. Release Keys (2) (PCs).
9. Manual (1) (PCs).
10. 15ft of Steel Rack (5 PCs).
11. Infrared Sensors (2) (PCs).
12. Inside Control Board (1) (PCs).
13. Magnetic Limit Switch.
1. Products introduction
Please read the instructions carefully before proceeding.
MCU is supplied to control the gate operator.
Keypad / single button interface.
Photo beam safety beam interface.
User can select Auto-close function.
Manual key release design for emergency purposes.
2. Important safety information
Carefully read and follow all safety precautions and warning before attempting to install and use this automatic gate operator.
Make sure the Power supply(AC220V or AC110V) of the gate operator is suitable for the power supply in your area.
3. Main technical parameters
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Type |
GPY600AC |
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Power supply |
220V, 50Hz |
110V, 60Hz |
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Motor speed |
55rpm |
66rpm |
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Rated output power of motor |
200W |
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Remote control operating distance |
30m / 100ft (Frequency:433.92mHz) |
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Remote control mode |
Single button |
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Output shaft height |
58.5mm / 2.3inch |
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Max. gate weight |
600Kg / 1400lbs |
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Output torque |
16N·m |
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Limit switch |
Spring limit switch or Magnetic limit switch |
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Noise |
≤56dB |
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Duty cycle |
S2, 15 minutes |
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extra remote control |
20 |
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Environmental temperature |
-20°C / 68°F~+50°C / 122°F |
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Gate Move speed |
13m / 43ft /min |
15m / 50ft /min |
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The GPY600AC will handle gate weighting up to 600 kg and up to 8m / 26ft & 12m if the proper installation procedures have been followed.
The GPY600AC gate operator operates by forcing a drive rack by a drive gear. The entire configuration is shown in the diagram below. The gate operator must be installed on the inside of the gate.
Be sure the gate is properly installed and slides smoothly before installing the GPY600AC sliding gate operator. The gate must be plumb, level, and move freely.
Conduit
In order to protect the cable, use PVC conduit for low voltage power cable and control wires. Conduit must be preset into the concrete when it is poured. Wires within the conduit shall be located or protected so that no damage can result from contact with any rough or sharp part.
The base unit of the gate operator requires a concrete pad in order to maintain proper stability. The concrete pad should be approximately 450mm x 300mm x 200mm deep in order to provide for adequate weight and structure to insure proper stable installation.
Anchors
You can use anchor bolts, anchors, washers and nuts. These anchors must be set into the concrete when it is poured or you can use wedge anchors to fasten the operator.
Operator base
After the concrete has hardened, mount the gate operator base to the concrete pad. Verify that the base is properly leveled.
Using bolts and washers mount the gate operator to the base and insert the cover. Check the operator and make sure it is lined up with the gate.
Installation of Rack
l Fix the three nuts (in the same package with rack) on the rack element.
l Lay the first piece of rack on the gear and weld the first nut on the gate.
l Move the gate manually, checking if the rack is resting on the gear, and weld the second and third nut.
l Bring another rack element near to the previous one. Move the gate manually and weld the three nuts as the first rack, thus proceeding until the gate is fully covered.
l When the rack has been installed, to ensure it meshes correctly with the gear.
l The space between rack and gear is about 0.5mm.
5. Adjustment
Spring limit switch
l To ensure safety, it is recommended to install limit switches at both ends of the gate to prevent the gate from sliding out of the rails. The rails must be installed horizontally.
l Install the limit block as shown in Fig.5 and Fig.6. The spring limit switch and blocks are used to control the position of the gate.
l Release the gear with the key and push the sliding gate manually to pre-determine the position, fix the block to the rack and lock the gear by push up the release bar. Moving the gate electrically, adjust the block to the proper position until the position of the opening and closing meet the requirement.
Magnetic limit switch
l To ensure safety, it is recommended to install limit switches at both ends of the gate to prevent the gate from sliding out of the rails. The rails must be installed horizontally.
l Install the limit block as shown in Fig.5 and Fig.6. The magnetic of limit switch and blocks are used to control the position of the gate.
l Release the gear with the key and push the sliding gate manually to pre-determine the position, fix the block to the rack and lock the gear by push up the release bar. Moving the gate electrically, adjust the block to the proper position until the position of the opening and closing meet the requirement.
Manual operation
In case of power failure use key unlock the lock and pull down the release bar about 90 degree to open or close gate manually, use the release key as follow:
l Fit the supplied key in the lock.
l Turn the key and pull down the release bar about 90°to release the gear. (Note: Do not exceed 90°, be careful not to use too much force, otherwise the release bar will be damaged.)
l Open and close the gate manually.
Note: If the gate bumps the mounting post and cannot be electric opened, move the gate a few inches by hand, thus you can release the gate with the key, open and close the gate manually.
6. Wire Connecting
Make sure that the power is OFF before making any electrical connections.
Remove the cover, perform the wiring (See Fig.8 and wiring notes for control board) and replace the cover again.
Wiring notes of control board
a. Power Input(X1):E (Earth),L (Live),N (Neutral).
PY600AC: AC220V PY600ACU: AC110V
b. Caution light: connect caution light wire toD1 and D2(terminal X3)
PY600AC: AC220V
PY600ACU : AC110V
c. Output power supply: 24VDC, COM (COM), I.R. (N.C Infrared)
If the infrared beam is interrupted during closing, the gate will reverse and open immediately. The product is not factory equipped with an infrared device, the infrared output signal must be N.C.
d. Three-button switch / single-button switch (keypad): The PY600AC is equipped with interfaces for three-button switch and single-button switch (keypad).
To install the keypad attach one lead of your keypad to ‘CLS’ of terminal X4 and the other to the ‘COM’. The keypad will function in single channel mode (the DIP switch 1 should be turn to OFF).
For three-button switch installation, use the terminals for multi-channel mode. Connect open wire of external button switch to ‘OPN’ of terminal X4, connect close wire of switch to ‘CLS’, connect stop wire of switch to ‘STP’, connect common wire of switch to ‘COM’.
Motor and capacitor (Terminal X2, X3): V (com), U (Positive direction), W (Opposite direction), E (grounding), C (capacitor)
7. Tuning and operation
l The remote control works in a single channel mode. It has four buttons. The function of button 1, button 2、 button3 and button 4 are the same. With each press of the remote control button which has been programmed, the gate will close, stop, open or stop cycle.
l You can program/learn button 1, button 2, button 3 individually. You also can program/learn two buttons or three buttons together, but you need repeat the program/learn process if you want to use more than one button.
l Adding extra remote controls (Learn): Remove the cover, press the learn button ‘AN1’ (Fig.8), then the ‘LED2’ (Fig.8) will be on and turn off, then press the remote control button which you want to use, the ‘LED2’ will turn on about 2 seconds and then turn off again. The learning process is finished.
Up to 25 remote controls may be used.
l Erase remote controls: To erase all existing remote controls, press and hold learn button ‘AN1’, the ‘LED2’ turns on, release the button once the ‘LED2’ turns off. This indicates that all the remote controls have been erased completely.
l Note: Press the ‘OPEN’ button of external button switch or remote control button which has been learned, the gate will open, the motor rotates clockwise, and the ‘LED2’ is turns on. The output voltage between ‘D1 and D2’ (terminal X3) is AC220V/110V, the voltage between ‘V’ and ‘U’ is AC220V/110V. Press ‘STOP’ button or the same remote control button, the gate stops running. And the ‘LED2’ is turns off. Then press ‘CLOSE’ button or the same remote control button again, the gate will close, the motor rotates anticlockwise, and the ‘LED2’ is turns on. The output voltage between ‘D1 and D2’ (terminal X3) is AC220V/110V, the voltage between ‘V’ and ‘W’ is AC220V/110V. Press the ‘STOP’ button or the same remote control button, the gate stops running. And the ‘LED2’ is turns off.
l Verify open direction: If the gate does not move in the desired direction, then you will need to reverse the motor operating direction, open the black plastic cover, you can do this by exchanging wires ‘U’ and ‘W’, ‘OPLT’ and ‘CLLT’.
8. Programming Process
Table of the DIP-switch
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Position |
DIP-switch |
Function SET |
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1 |
ON |
Three-button switch |
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OFF |
Single-button switch (the CLS and COM), OPN and COM is “open door” function also. |
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2 |
ON |
When the 2 and 3 all ON, the Controller haven’t Auto-close function. When the 2 ON and the 3 is OFF, auto-close time is near 20 Sec. when the 2 OFF and the 3 is ON auto-close time is near 40 sec. when the 2 and the 3 is all in position, the auto-close time is near 60 sec. |
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OFF |
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3 |
ON |
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OFF |
Note:
(1) You must follow the operating instruction as above, any wrong operation is not allowed during setting. If your device responds to your requested function correctly, you have set the function successfully, otherwise repeat the above setup instruction until your device responds to your expected function.
(2) If the gate can not be moved, please check whether the gate is obstructed or the gate is too weight.
Activities Covered in this section
l Remote transmitter: